|
상세 정보 |
|||
| 용량: | 300L / 500L / 1000L / 2000L / 3000L / 맞춤형 | 재료: | SS316L(제품 접촉부), SS304(프레임) |
|---|---|---|---|
| 표면 마감: | 내부 Ra ≤0.4μm, 외부 무광택/광택 | 제어 시스템: | 터치스크린을 이용한 PLC 자동 제어(Siemens/Schneider 옵션) |
| 기능: | 혼합, 가열 및 냉각 재킷, CIP/SIP 세척 시스템 | 애플리케이션: | 제약/바이오제약/화장품/식품산업 |
제품 설명
Biopharmaceutical Solution Preparation System 1000L with SS316L Vessel (GMP Standard, Touch Screen Control)
1. Product Name
Solution Preparation System 1000L with SS316L Vessel (GMP Standard, Touch Screen Control)
2. Product Overview
The 1000L Solution Preparation System is engineered for hygienic liquid mixing and preparation in high-standard production environments. Built with SS316L contact surfaces and a sanitary design, it ensures corrosion resistance, easy cleanability, and consistent batch quality.
The system features touch screen control with PLC automation for precise operation, real-time monitoring, and repeatable process control. Its skid-mounted structure enables quick installation and integration into existing production lines.
3. Applications
- Biotech media and buffer preparation
- Cosmetic liquid blending
- Food & beverage processing
- High-purity liquid formulation
- Laboratory and pilot-scale production
4. Process Flow Diagram
→ Heating/Cooling Jacket → Circulation Loop → Filtration Unit → Storage / Transfer
Process Description:
Water and raw materials are introduced into the mixing tank via a controlled dosing system. The agitator provides uniform mixing, while the circulation loop enhances consistency. Temperature is maintained through the jacket system. The final solution is filtered and transferred for downstream use.
5. Key Features
- SS316L contact parts with hygienic design
- Smooth internal surface (Ra ≤ 0.4 μm optional)
- PLC control with touch screen interface
- Stable mixing with variable speed agitator
- Optional heating and cooling jacket
- Closed system design to reduce contamination risk
- CIP-ready for efficient cleaning
6. Technical Parameters
| Item | Specification |
|---|---|
| Capacity | 1000 L |
| Contact Material | SS316L |
| External Material | SS304 |
| Surface Finish | ≤0.8 μm (≤0.6 / ≤0.4 μm optional) |
| Mixing Type | Top-mounted agitator |
| Mixing Speed | 0–60 rpm (adjustable) |
| Heating/Cooling | Jacket (optional) |
| Control System | PLC + HMI (touch screen) |
| Cleaning System | CIP ready |
| Working Pressure | 0–0.3 MPa |
| Design Temperature | -10°C to 120°C |
| Power Supply | 220V / 380V, 50/60 Hz |
| Installation | Skid-mounted |
| Design Standard | GMP-oriented, ISO |
7. Configuration List
| Component | Description |
|---|---|
| Mixing Tank | 1000L SS316L vessel with manway |
| Agitator | Top-mounted variable speed |
| Jacket System | Heating/cooling jacket (optional) |
| Control Panel | PLC with touch screen |
| Valves | Sanitary diaphragm valves |
| Piping | SS316L hygienic piping |
| Pump | Circulation/transfer pump |
| Filter Unit | Optional filtration system |
| Sensors | Temperature, pressure, level |
| CIP Interface | Cleaning ports |
| Frame | Stainless steel skid base |
8. Project Cases
Case 1 – Southeast Asia Production Facility
A 1000L system improved process efficiency and reduced manual intervention through automated control.
Case 2 – Europe High-Purity Liquid Line
Touch screen control enabled precise parameter adjustment and ensured consistent product quality.
9. Certifications & Standards
- GMP-oriented design principles
- ISO 9001 Quality Management
- Hygienic piping and sanitary fittings
- Optional compliance with FDA / WHO guidelines
10. FAQ
Q1: Is the system fully automatic?
Yes, PLC control with touch screen enables automated operation.
Q2: Can the system be customized?
Yes, capacity, configuration, and automation level can be tailored.
Q3: Is temperature control available?
Yes, optional heating and cooling jacket can be integrated.
Q4: Does the system support cleaning?
Yes, it is designed with CIP-ready connections.
Q5: Do you provide installation support?
Yes, global installation and commissioning services are available.
11. CTA (Call To Action)
Looking for a reliable 1000L solution preparation system?
Contact us for a customized design and quotation.
